209型矿用牵引电缆 — 1.1kV至11kV 柔性馈电电缆技术指南
Heavy-duty elastomer-sheathed, EPR-insulated flexible feeder cable with composite copper/polyester braid screen. Designed for trailing applications in underground coal mining and surface mining machinery.
Type 209 Mining Trailing Cable — 1.1kV to 11kV 209型矿用牵引电缆 — 1.1kV至11kV 柔性馈电电缆技术指南
Heavy-duty elastomer-sheathed, EPR-insulated flexible feeder cable with composite copper/polyester braid screen. Designed for trailing applications in underground coal mining and surface mining machinery.
电压范围
导体截面积
工作温度
结构配置
Product Overview 产品概述
The Type 209 mining cable is a composite-screened, elastomer-insulated trailing cable specifically designed for use as a flexible feeder to mining machinery under the Australian and New Zealand Standard AS/NZS 1802:2003. This cable type is engineered for applications where trailing functionality takes precedence over reeling operations, making it ideally suited for power distribution to mobile underground mining equipment. Type 209 矿用电缆是一种复合屏蔽、弹性体绝缘的牵引电缆，专为根据澳大利亚和新西兰标准 AS/NZS 1802:2003 用作采矿机械的柔性馈电电缆而设计。该电缆类型专为牵引功能优先于卷筒操作的应用而设计，非常适合为移动式井下采矿设备供电。
The cable construction incorporates a three-phase power core arrangement with an extensible central pilot core, surrounded by a highly conductive composite braid screen consisting of woven tinned copper and polyester filaments. This design provides both excellent electrical earth continuity and mechanical flexibility essential for trailing operations in demanding mining environments. 电缆结构采用三相动力芯线布置，配有可延伸的中央信号芯，周围环绕由编织镀锡铜和聚酯丝组成的高导电复合编织屏蔽层。这种设计提供了出色的电气接地连续性和机械柔韧性，这对于在苛刻采矿环境中进行牵引作业至关重要。
Smaller conductor sizes (6mm² to 25mm²) are particularly suited for drills, pumps, fans, and hand-held tools, while larger conductor sizes (35mm² to 150mm²) serve as primary power supply cables for continuous miners, shuttle cars, and other heavy machinery. The Type 209 series is available in four voltage ratings: 1.1kV, 3.3kV, 6.6kV, and 11kV, covering the complete range of mining power distribution requirements. 较小导体截面积（6mm²至25mm²）特别适用于钻机、水泵、风机和手持工具，而较大导体截面积（35mm²至150mm²）则用作连续采煤机、穿梭车和其他重型机械的主电源电缆。Type 209系列提供四种电压等级：1.1kV、3.3kV、6.6kV和11kV，涵盖采矿配电的全部需求。
Compliance Standards 合规标准
Type 209 mining cables manufactured by FeiChun Cables are fully compliant with Australian and New Zealand standards, ensuring reliable performance and safety in underground coal mining applications worldwide. 飞纯电缆生产的Type 209矿用电缆完全符合澳大利亚和新西兰标准，确保在全球井下煤矿应用中的可靠性能和安全性。
| Standard标准 | Title & Scope标题与范围 | Application应用 |
|---|---|---|
| AS/NZS 1802:2003 | Electric cables – Reeling and trailing – For underground coal mining purposes. Specifies elastomer-insulated, elastomer-sheathed cables with electrical symmetry requirement. | Primary Cable Standard |
| AS/NZS 1125 | Conductors in insulated electric cables and flexible cords. Defines Class 5 flexible stranded tinned annealed copper conductor requirements. | Conductor Specification |
| AS/NZS 3808 | Electrical installations – Underground mining. Safety requirements for electrical installations in mining operations. | Installation Guidelines |
| AS/NZS 5000.1 | Electric cables – Polymeric insulated – For working voltages up to and including 0.6/1kV. General construction and test requirements. | Testing Requirements |
| IEC 60228 | Conductors of insulated cables. International standard for conductor construction and DC resistance requirements. | Conductor Resistance |
Cable Construction 电缆结构
The Type 209 cable construction follows a precisely engineered layer system designed to provide optimal electrical performance, mechanical protection, and operational flexibility in mining environments. Each component serves a specific function in ensuring reliable power transmission and operator safety. Type 209 电缆结构采用精确设计的层级系统，旨在提供最佳的电气性能、机械保护和采矿环境中的操作灵活性。每个组件在确保可靠的电力传输和操作员安全方面都具有特定功能。
Type 209.1 — 1.1kV Specifications 1.1kV 规格参数
The Type 209.1 series operates at 1.1/1.1kV voltage rating and is designed for low-voltage trailing applications including drills, pumps, fans, and hand-held mining equipment. These cables utilise polyester barrier tape as the conductor screen, providing adequate protection for the lower voltage range. Type 209.1 系列工作电压为 1.1/1.1kV，设计用于低压牵引应用，包括钻机、水泵、风机和手持采矿设备。这些电缆采用聚酯隔离带作为导体屏蔽，为较低电压范围提供足够的保护。
| Part Number型号 | Voltage电压 | Conductor导体 | Cond. Ø导体外径 | Screen Area屏蔽截面 | Ø Over Screen屏蔽外径 | Pilot Size信号芯 | Pilot Ø信号芯外径 | Sheath护套 | Cable Ø电缆外径 | Weight重量 |
|---|---|---|---|---|---|---|---|---|---|---|
| MCU-209.1-006 | 1.1kV | 6 mm² | 7.2 mm | 7.2 mm² | 10 mm | 0.75 mm² | 2.7 mm | 3.8 mm | 31.9 mm | 131 kg/100m |
| MCU-209.1-010 | 1.1kV | 10 mm² | 8.1 mm | 8.6 mm² | 10.9 mm | 0.75 mm² | 2.7 mm | 3.8 mm | 33.8 mm | 155 kg/100m |
| MCU-209.1-016 | 1.1kV | 16 mm² | 9.3 mm | 9.6 mm² | 12.2 mm | 0.75 mm² | 2.7 mm | 4.0 mm | 36.9 mm | 192 kg/100m |
| MCU-209.1-025 | 1.1kV | 25 mm² | 10.6 mm | 11.3 mm² | 13.5 mm | 0.75 mm² | 2.7 mm | 4.3 mm | 40.3 mm | 242 kg/100m |
| MCU-209.1-035 | 1.1kV | 35 mm² | 11.8 mm | 12.4 mm² | 14.7 mm | 1.25 mm² | 3.1 mm | 4.6 mm | 43.5 mm | 295 kg/100m |
| MCU-209.1-050 | 1.1kV | 50 mm² | 13.6 mm | 14.4 mm² | 16.4 mm | 1.25 mm² | 3.1 mm | 5.0 mm | 48.0 mm | 375 kg/100m |
| MCU-209.1-070 | 1.1kV | 70 mm² | 15.4 mm | 16.5 mm² | 18.3 mm | 1.25 mm² | 3.1 mm | 5.4 mm | 52.8 mm | 472 kg/100m |
| MCU-209.1-095 | 1.1kV | 95 mm² | 17.6 mm | 18.2 mm² | 20.5 mm | 1.25 mm² | 3.1 mm | 6.0 mm | 58.8 mm | 601 kg/100m |
| MCU-209.1-120 | 1.1kV | 120 mm² | 19.4 mm | 20.3 mm² | 22.3 mm | 1.25 mm² | 3.1 mm | 6.4 mm | 63.5 mm | 719 kg/100m |
| MCU-209.1-150 | 1.1kV | 150 mm² | 21.5 mm | 22.3 mm² | 24.4 mm | 1.25 mm² | 3.1 mm | 6.9 mm | 69.0 mm | 864 kg/100m |
Type 209.3 — 3.3kV Specifications 3.3kV 规格参数
The Type 209.3 series is rated for 3.3/3.3kV operation and incorporates both polyester barrier tape and extruded semiconductive tape for conductor screening, ensuring proper electric field distribution at medium voltage levels. These cables are commonly used for main feeder supply to continuous miners and pump stations. Type 209.3 系列额定电压为 3.3/3.3kV，采用聚酯隔离带和挤出半导电带相结合的导体屏蔽，确保中压水平下的电场分布均匀。这些电缆通常用于连续采煤机和泵站的主馈电供应。
| Part Number型号 | Voltage电压 | Conductor导体 | Cond. Ø导体外径 | Screen Area屏蔽截面 | Ø Over Screen屏蔽外径 | Pilot Size信号芯 | Pilot Ø信号芯外径 | Sheath护套 | Cable Ø电缆外径 | Weight重量 |
|---|---|---|---|---|---|---|---|---|---|---|
| MCU-209.3-016 | 3.3kV | 16 mm² | 13.7 mm | 13.4 mm² | 16.3 mm | 0.75 mm² | 2.7 mm | 5.3 mm | 52.7 mm | 326 kg/100m |
| MCU-209.3-025 | 3.3kV | 25 mm² | 15.0 mm | 14.8 mm² | 17.6 mm | 0.75 mm² | 2.7 mm | 5.6 mm | 56.1 mm | 386 kg/100m |
| MCU-209.3-035 | 3.3kV | 35 mm² | 16.2 mm | 16.1 mm² | 18.8 mm | 1.25 mm² | 3.1 mm | 5.9 mm | 59.3 mm | 448 kg/100m |
| MCU-209.3-050 | 3.3kV | 50 mm² | 17.8 mm | 17.5 mm² | 20.3 mm | 1.25 mm² | 3.1 mm | 6.3 mm | 63.4 mm | 535 kg/100m |
| MCU-209.3-070 | 3.3kV | 70 mm² | 19.4 mm | 19.6 mm² | 22.0 mm | 1.25 mm² | 3.1 mm | 6.6 mm | 67.6 mm | 636 kg/100m |
| MCU-209.3-095 | 3.3kV | 95 mm² | 21.2 mm | 20.6 mm² | 23.8 mm | 1.25 mm² | 3.1 mm | 7.1 mm | 72.5 mm | 764 kg/100m |
| MCU-209.3-120 | 3.3kV | 120 mm² | 22.8 mm | 27.2 mm² | 25.8 mm | 1.25 mm² | 3.1 mm | 7.4 mm | 77.2 mm | 900 kg/100m |
| MCU-209.3-150 | 3.3kV | 150 mm² | 24.5 mm | 39.6 mm² | 27.5 mm | 1.25 mm² | 3.1 mm | 7.8 mm | 81.6 mm | 1069 kg/100m |
Type 209.6 — 6.6kV Specifications 6.6kV 规格参数
The Type 209.6 series provides 6.6/6.6kV rated cables for medium voltage mining power distribution. The increased insulation thickness and enhanced conductor screening ensure reliable operation at this voltage level, making these cables suitable for longwall equipment and high-power auxiliary machinery. Type 209.6 系列提供 6.6/6.6kV 额定电压电缆，用于中压采矿配电。增加的绝缘厚度和增强的导体屏蔽确保在此电压水平下的可靠运行，使这些电缆适用于综采设备和大功率辅助机械。
| Part Number型号 | Voltage电压 | Conductor导体 | Cond. Ø导体外径 | Screen Area屏蔽截面 | Ø Over Screen屏蔽外径 | Pilot Size信号芯 | Pilot Ø信号芯外径 | Sheath护套 | Cable Ø电缆外径 | Weight重量 |
|---|---|---|---|---|---|---|---|---|---|---|
| MCU-209.6-016 | 6.6kV | 16 mm² | 17.7 mm | 16.3 mm² | 20.3 mm | 0.75 mm² | 2.7 mm | 6.4 mm | 63.5 mm | 465 kg/100m |
| MCU-209.6-025 | 6.6kV | 25 mm² | 19.0 mm | 18.3 mm² | 21.6 mm | 0.75 mm² | 2.7 mm | 6.7 mm | 66.9 mm | 534 kg/100m |
| MCU-209.6-035 | 6.6kV | 35 mm² | 20.2 mm | 20.3 mm² | 22.8 mm | 1.25 mm² | 3.1 mm | 7.0 mm | 70.1 mm | 603 kg/100m |
| MCU-209.6-050 | 6.6kV | 50 mm² | 21.8 mm | 20.3 mm² | 24.3 mm | 1.25 mm² | 3.1 mm | 7.3 mm | 74.0 mm | 695 kg/100m |
| MCU-209.6-070 | 6.6kV | 70 mm² | 23.4 mm | 22.6 mm² | 26.0 mm | 1.25 mm² | 3.1 mm | 7.7 mm | 78.4 mm | 810 kg/100m |
| MCU-209.6-095 | 6.6kV | 95 mm² | 25.2 mm | 29.6 mm² | 28.2 mm | 1.25 mm² | 3.1 mm | 8.1 mm | 83.8 mm | 962 kg/100m |
| MCU-209.6-120 | 6.6kV | 120 mm² | 26.8 mm | 32.3 mm² | 29.8 mm | 1.25 mm² | 3.1 mm | 8.5 mm | 88.0 mm | 1097 kg/100m |
| MCU-209.6-150 | 6.6kV | 150 mm² | 28.5 mm | 47.3 mm² | 32.4 mm | 1.25 mm² | 3.1 mm | 8.9 mm | 93.7 mm | 1287 kg/100m |
Type 209.11 — 11kV Specifications 11kV 规格参数
The Type 209.11 series represents the highest voltage rating in the Type 209 range at 11/11kV, designed for primary power distribution to heavy mining machinery. Available conductor sizes are limited to 25mm² through 95mm² due to the substantial insulation requirements at this voltage level. Type 209.11 系列是 Type 209 系列中最高电压等级 11/11kV，设计用于重型采矿机械的主配电。由于该电压水平的绝缘要求较高，可用导体截面积限于 25mm² 至 95mm²。
| Part Number型号 | Voltage电压 | Conductor导体 | Cond. Ø导体外径 | Screen Area屏蔽截面 | Ø Over Screen屏蔽外径 | Pilot Size信号芯 | Pilot Ø信号芯外径 | Sheath护套 | Cable Ø电缆外径 | Weight重量 |
|---|---|---|---|---|---|---|---|---|---|---|
| MCU-209.11-025 | 11kV | 25 mm² | 24.2 mm | 24.3 mm² | 26.8 mm | 0.75 mm² | 2.7 mm | 8.1 mm | 81.0 mm | 762 kg/100m |
| MCU-209.11-035 | 11kV | 35 mm² | 25.4 mm | 30.3 mm² | 28.4 mm | 1.25 mm² | 3.1 mm | 8.4 mm | 84.8 mm | 858 kg/100m |
| MCU-209.11-050 | 11kV | 50 mm² | 27.0 mm | 32.3 mm² | 30.0 mm | 1.25 mm² | 3.1 mm | 8.7 mm | 88.7 mm | 963 kg/100m |
| MCU-209.11-070 | 11kV | 70 mm² | 28.6 mm | 34.3 mm² | 31.6 mm | 1.25 mm² | 3.1 mm | 9.1 mm | 93.1 mm | 1092 kg/100m |
| MCU-209.11-095 | 11kV | 95 mm² | 30.4 mm | 48.3 mm² | 34.3 mm | 1.25 mm² | 3.1 mm | 9.6 mm | 99.3 mm | 1290 kg/100m |
Key Technical Parameters 关键技术参数
Voltage Range 电压范围
Four ratings available
四种额定电压可选
Conductor Range 导体范围
Per AS/NZS 1125
依据AS/NZS 1125
Operating Temp 工作温度
EPR insulation
EPR绝缘
Emergency Temp 紧急温度
Short duration
短时
Short-Circuit Temp 短路温度
Max 5 seconds
最长5秒
Min Bend Radius 最小弯曲半径
Trailing operation
牵引操作
Pilot Core 信号芯
Earth monitoring
接地监测
Cable OD Range 电缆外径范围
Varies by size
按规格变化
EPR Insulation Properties EPR绝缘性能
| Property性能 | Value数值 | Test Standard测试标准 |
|---|---|---|
| Dielectric Strength | ≥ 20 kV/mm | IEC 60243 |
| Volume Resistivity | ≥ 10¹⁴ Ω·cm | IEC 60093 |
| Dielectric Constant (1 kHz) | 2.8 – 3.2 | IEC 60250 |
| Dissipation Factor | ≤ 0.02 | IEC 60250 |
| Ozone Resistance | Excellent | ASTM D1149 |
| Thermal Conductivity | 0.25 – 0.35 W/m·K | IEEE Research |
Applications 应用领域
Type 209 mining cables are versatile power distribution solutions designed for a wide range of underground coal mining and surface mining applications. The composite screen construction makes these cables particularly suitable for trailing operations where continuous flexibility and reliable earth continuity are essential. Type 209矿用电缆是多功能的配电解决方案，设计用于各种井下煤矿和地面采矿应用。复合屏蔽结构使这些电缆特别适用于需要持续柔韧性和可靠接地连续性的牵引操作。
Application by Conductor Size 按导体截面积的应用
- 6 – 16 mm²: Hand-held drilling equipment, portable fans, small pumps, and auxiliary lighting systems 手持钻孔设备、便携风机、小型水泵、辅助照明系统
- 25 – 35 mm²: Medium-capacity pumps, ventilation equipment, roof bolters, and secondary machinery 中容量水泵、通风设备、锚杆机、辅助机械
- 50 – 70 mm²: Shuttle cars, continuous miners (smaller units), and main feeder connections 穿梭车、连续采煤机（小型机组）、主馈电连接
- 95 – 150 mm²: Large continuous miners, longwall equipment, and primary power distribution cables 大型连续采煤机、综采设备、主配电电缆
Request Type 209 Cable Quotation 请求Type 209电缆报价
Contact FeiChun Cables for competitive pricing on Type 209 mining trailing cables. Our technical team provides cable selection support, custom specifications, and fast delivery worldwide. 联系飞纯电缆获取Type 209矿用牵引电缆的优惠价格。我们的技术团队提供电缆选型支持、定制规格和全球快速交付。